by jjb » Tue Jul 31, 2007 11:00 am
The science of oil fuel is an subject in it's own right and is a major headache in industries reliant on it. With distillates there are some pretty well defined international standards on ignition timing, combustion quality, residues, contaminant content etc. but when you go into residual fuels the quality is a lot less well defined even with various ISO grades and accepted contract grades. The sort of 600cst muck now burned in commercial vessels is the absolute dregs, even the better 380cst can destroy an engine if there is a slight discrepancy in composition up that suppliers are less than honest about. There are various tests which are performed such as;
kinematic viscosity
water content
catalytic fines
closed flash point (critical for legal reasons on fuel storage)
calculated carbon aromaticity index
conradson carbon residue
compatibility
but customers still get caught out and end up with massive repair bills. In particular, unless you're in a position to wait for a full fuel lab analysis report from a specialist like FOBAS it's not possible for routine tests to establish contaminants like Vanadium which can cause all sorts of problems, it's hard to establish Sulphur content, various crystalline impurities and waste products (believe it or not some refineries, especially US ones, dispose of stuff like polyproylene rope by blending it into residual fual, which causes massive machinery problems).
Basically fuel quality is critical to engine performance and longetivity, reducing down time etc, including on steam plant. A lot of people think boilers will burn anything but they're very prone to slagging, blowing tubes due to combustion deposits building up on tubes and poor performance due to low CV fuels and inadequate transfers. So yes, most plant is based around a particular fuel quality and if you deviate from it you run into all sorts of problems.
The science of oil fuel is an subject in it's own right and is a major headache in industries reliant on it. With distillates there are some pretty well defined international standards on ignition timing, combustion quality, residues, contaminant content etc. but when you go into residual fuels the quality is a lot less well defined even with various ISO grades and accepted contract grades. The sort of 600cst muck now burned in commercial vessels is the absolute dregs, even the better 380cst can destroy an engine if there is a slight discrepancy in composition up that suppliers are less than honest about. There are various tests which are performed such as;
kinematic viscosity
water content
catalytic fines
closed flash point (critical for legal reasons on fuel storage)
calculated carbon aromaticity index
conradson carbon residue
compatibility
but customers still get caught out and end up with massive repair bills. In particular, unless you're in a position to wait for a full fuel lab analysis report from a specialist like FOBAS it's not possible for routine tests to establish contaminants like Vanadium which can cause all sorts of problems, it's hard to establish Sulphur content, various crystalline impurities and waste products (believe it or not some refineries, especially US ones, dispose of stuff like polyproylene rope by blending it into residual fual, which causes massive machinery problems).
Basically fuel quality is critical to engine performance and longetivity, reducing down time etc, including on steam plant. A lot of people think boilers will burn anything but they're very prone to slagging, blowing tubes due to combustion deposits building up on tubes and poor performance due to low CV fuels and inadequate transfers. So yes, most plant is based around a particular fuel quality and if you deviate from it you run into all sorts of problems.