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1/200 USS Van Valkenburgh DD-656
Posted: Wed Oct 17, 2007 11:14 am
by Sleepwalker
Welcome in my first build report,
Coming to Singapore I have took with me card model of USS Heerman plus some references. Life shown that card cannot handle tropical humidity, even 1 mm thick card after some become 1.5 mm and lost its integrity. Decision was simple do nothing or... Go into polystyrene.
So my build will be rougly based on the card model, but in fact it will be scratchbuild. I'm going to upgrade my model as much as possible.
I have some references:

On the photo you can see:
- USS Heermann (card model)
- Kamuflaze niszczycieli typu Fletcher (Polish book on Fletchers' camouflage)
- Fletcher Class Destroyers by Alan Raven
- AoTS USS Sullivans
- Fletcher, Gearing and Sumner Class Destroyers in WW2 (WR Press)
- USS Navy Fletcher Class Destroyers in WWII Dazzle Camouflage (amazing book - givins some surprising me informations).
Besides not shown on the photo:
- Fletcher Planbook (by Floating Drydock)
- shipyard plans (most impressive. If you have possibilty you can just build your own Fletcher class destroyer).
Model shown as for today
USS Heermann model will show her as in October 1944 in Ms32/24D camouflage.
As I mentioned earlied oryginal model is hardly verified. So far I have found two issues. One is bow part, where in model is missing Taylor's bulb (I'm not sure if it is correct name) and second is stern part where frames should have more flat shape. Both were corrected by custom made additional frames.
Polystyren is new for me, but I have a lot of fun learning how to use it. I like it more than card, however some its properties are not so nice (like missing shape memory)
Right now I'm preparing the hull to cover with styrene sheets. Next step will be critical for my work.
Till next time then.

Posted: Wed Oct 17, 2007 4:33 pm
by Avery Boyer
Looks good so far, keep us updated

Re: USS Heermann DD-532 (1:200)
Posted: Sun Oct 21, 2007 4:35 pm
by Jimmy Conway
[quote="Sleepwalker"]Welcome in my first build report,
Hi Sleepwalker, that is nice to see your model growing........ very important you are doing is to have a lot of sources to study the ship..........
The work with styrene is looking great even if you are a novice with this material........ will be following your progress.........
Nice regards: Jimmy
Posted: Sun Oct 21, 2007 5:31 pm
by Jefgte
One update by week is a "good cruiser speed"
Sure...nice hull to come
Following your progress too
Jef

Posted: Sun Oct 21, 2007 8:46 pm
by Sleepwalker
Update will be shortly. Right now I'm almost prepared, both physically and mentally to attach boards. Some time takes me thinking about how to do next step with possibly best effect. I need to convert myself slightly from card to styrene. First one seems to be material easier to shape it, but second one is easier for tooling, sanding etc.
Amount of the references is stunning me

But I hope it will find effect in details level.
Posted: Tue Oct 23, 2007 8:40 pm
by Sleepwalker
I have some problems with hull covering. It seems that I need to find balance between hull frames density and styrene sheet thickness. For now it seems that 0.25 styrene seems to be far to thin, and 0.5 mm far too thick in my scale (both Evergreen). Ideat of combining 0.25 and 0.13 mm styrene failed, since it is very difficult (for me) to attach them on the all surface. I have also Tamiya's 0.3 mm what seems to be quite good - it is semi transparent, but it is no problem since model will be fully painted. My first thought was to add more frames, but I have not too good experience with mixing of different plans, so I'll add some lateral reinforcement of 1 mm styrene stripes between existing frames - it should prevent hull covering deformation.
Posted: Wed Oct 24, 2007 1:23 pm
by Edward Pinniger
Very interesting! I'm also a fan of converting card kits to styrene, I built my HMVS Cerberus in the same way and intend to scratchbuild more like this in the future. Great work so far with your Fletcher - I'll be following this build closely, as I'd like to try the same thing myself eventually; I haven't successfully scratchbuilt a full hull in styrene so far.
How did you transfer the hull sections from the card/paper kit onto the plastic? I was thinking that photocopying the kit sheets, cutting out the sections + keel parts and gluing them to styrene sheet would work. The problem is (from my point of view) that I scratchbuild in 1/96 and 1/144 scale, and most of the card kits are 1/200 or 1/250 - so the copies would need to be scaled up.
Posted: Wed Oct 24, 2007 8:30 pm
by Sleepwalker
You are right, I was using photocopied parts. It was made on the card to avoid deformation what could be possible with standard photocopying paper. I was using double sided Scotch tape to attach parts to the styrene - it was sufficient. Then using the scriber I made reference line for cutting. You have to keep in mind that photocopiers can change dimensions or cause deformation of the copies. I have checked it and mine seems to be fine. During rescaling it may be a even bigger effect. But without experiment you cannot say nothing decisive.
Posted: Thu Nov 15, 2007 9:01 am
by Sleepwalker
Small update
I have made some progress - added hull reinforcement.

Here hull without reinforcements.

Here with added 1 mm styrene strips.
Besides lack of time to work I had some problems. Unexpectedly discovered that super glue is dissolved by styrene glue - it gave me some additional work to fix all noticed problems. Hopefully all is now ok. Next step will be hull covering. I will use Tamiya's styrene 0.3 mm. I have tried to apply Evergreen's 0.5 mm but it is far too thick and combining different thicknesses like 0.25 mm and 0.13 mm gave some disasterous effects. Trials with adding some small pieces of styrene to the covering will not also work, so I decided to spend some time and add full reinforcements.
Next step will be critical
PS. Pls let me know if minatures are ok for you, or you prefer full size photos opened here.
Posted: Wed Nov 21, 2007 1:13 am
by Jimmy Conway
Minis are ok, very easy to open and see!!!
Regards: Jimmy
Posted: Wed Dec 19, 2007 9:07 am
by Sleepwalker
Coming back with some update.
I have finished hull covering with 0.3 mm styrene sheets. Practice shown that it was bit too thin, and I have some problems with reinforcements of the hull shown previously. Result is that I have to spend more time using some putty to correct this.

Here is shown early stage of the covering, boards atleady attached and next sheets are coming. They were attached at the centerline first, and then (next day) glued to the frames.

Here is the hull after some sanding, applying putty, sanding, applying putty... What you can see is thick layer of MrColor's Surfacer 500, I have found it as quite good liquid putty
Next step will be sanding, and some corrections of the bow area and stern area where I want to reproduce characteristic V shape of the hull. And then sanding, applying putty...
Posted: Wed Dec 19, 2007 9:17 am
by Avery Boyer
Looks great

Posted: Wed Dec 19, 2007 9:24 am
by Schnellboot
Interesting way of building using only styrene...
Frames and deck are 1mm thick? Or more? Which glue are you using?

Posted: Wed Dec 19, 2007 9:52 am
by nick
Very interesting!!

Posted: Wed Dec 19, 2007 10:46 am
by Jimmy Conway
This "Fletcher" is really taking shape.................

Posted: Wed Dec 19, 2007 11:25 am
by Sleepwalker
Frames are 1mm and the deck is 1+0.25mm. I'm using Tamiya cement, Tamiya thin cement and sometimes superglue. But this one is risky to use since styrene glue dissolves it even after some time.
Posted: Thu Dec 20, 2007 9:21 am
by ModelMonkey
Great build and great subject!
Posted: Thu Dec 27, 2007 8:13 am
by Sleepwalker
Small update for today.
I'm finishing the hull. Here after some sanding and putty applying. "Final" coat made with Mr Surfacer 500 in spray made mainly to show all places to be corrected. Unfortunately as I was afraid hull covering was bit too thin and I have small bends over the reinforcing stripes. My plan is to apply putty between them to make them less visible (I hope). Any suggestions will be appreciate.

Bow area is far from perfection, but in real scale it looks much better. My macro lens is excellent imperfection detector.

Re: USS Heermann DD-532 (1:200)
Posted: Thu Jan 03, 2008 10:57 am
by Sleepwalker
I need a help with plans interpetation. I have detailed plan of hull plating expansion. My question is if these drawings shows hull plates as "ready to cut" at shipyard? With another word if I will cut them as they are drawn they will fit to the hull?
Re: USS Heermann DD-532 (1:200)
Posted: Fri Jan 04, 2008 4:13 am
by Andy G
Sleepwalker wrote:I have detailed plan of hull plating expansion. My question is if these drawings shows hull plates as "ready to cut" at shipyard? With another word if I will cut them as they are drawn they will fit to the hull?
Hi Sleepwalker!
The answer is no. Any 2d representation of the surface of a 3d shape cannot accurately represent that surface - think of a world atlas, for example, or trying to flatten orange peel. The diagram may show curvy banana shaped plates - but these would be straight edges in real life.
What the plating expansion
does represent is where the lines of plating cross the frames of the hull, and how & where plating stops and starts to accommodate changes as the hull narrows or swells.
By transferring the "dimensions across the frames" from the diagram, onto your hull, you can use the plating diagram to mark where plates should be - and with your model, you could then add the raised plates to the core you have.
Regards,
Andy (hmmm...oranges, bananas and cores...sorry for the fruit-laden answer!)