Speed reducer for Dremel tools

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AndrexP
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Speed reducer for Dremel tools

Post by AndrexP »

Folks:

I�m looking for a way to reduce the low-speed setting on my Dremel to something in the order of hundreds of RPM so that I can use it to work on styrene. The current low-speed stop is 5,000 RPM, which is enough to vaporize the soft plastic that I�d be trying to drill/sand/engrave.

After looking around, I found that Micromark sells a variable-speed foot switch (see link), although I think I would prefer a rheostat knob-type speed adjustment.

Do y�all know if this foot pedal would work on a 115v Dremel? Alternately, do you have any experience with an effective way of slowing down a motor tool?


Micromark variable speed foot-operated rheostat
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Thanks,
Andrew P, PBFHS
Chesapeake, Virginia
www.PBFHS.org
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Grant Goodale
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Dremels

Post by Grant Goodale »

Andrew -

I have a small dimmer switch for lights but that does not work. The problem is in the Dremel itself. Things just do not seem to work when you have two rheostats together. I have tried everything. I think that the rheostat solution only works with the old constant speed Dremel.

The Dremel look-alikes are becoming so cheap that someone I know has suggested buying one and modifying the internal wiring so that it is constant speed. I am reluctant to try that since I know absolutely nothing about wiring inside of motor tools.

I am looking for someone who knows something about the internals of motorized tools so that I can get a really show speed as well.

- Grant
Foeth

Post by Foeth »

How about a pin vise? Costs around $10 and is far easier to control...

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AndrexP
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Post by AndrexP »

EJ Foeth wrote:How about a pin vise?
THat's what I currently use.

There are applications when I would like the fine axial control that a rotary tool would offer, if only it didn't run so darned fast!

For example, I'm was just opening out the lightening holes in the boat & aircraft cranes on the Trumpeter 1/350 Yorktown (CV-10). I did one in about an hour using a pin vise and a very sharp #11 X-acto blade. With a slow-speed roraty tool, I might be able to use a Dremel cutting bit to do the other in less time.

Similarly, I used my Dremel with a similar cutting bit to drill out the innards on a 1/700 ship's funnel. Worked fine, except that I momentarily slipped and the 5,000 RPMs neatly etched the lyrics to 'The Star Spangled Banner' on the wrong surface before I was able to stop it.

Additionally, I've learned that srilling into plastic at those speeds will quickly turn the target material into a molten mess, resulting in an oversized, mis-shapen cavity in the target material and a blob of plastic on the tip of the bit.

From contributions of other modelers (I posted on SN as well), it seems a variac (variable transformer) might do the trick, unless the Dremel is emcumbered by electronic controls. Except that only dedicated electronic shops (or eBay, I'm sure) seem to carry them...
Andrew P, PBFHS
Chesapeake, Virginia
www.PBFHS.org
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ARH
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Post by ARH »

Hi This is what you need, I have had mine for 10 years, controls up to 3 things, has a very slow speed down to a few revs.
Its by MINI CRAFT. :woo_hoo: :woo_hoo: :wave_1: :thumbs_up_1:


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ARH
Simple but effective.
mike mccabe
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Post by mike mccabe »

Can you get these in the UK?

Mike
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ARH
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Post by ARH »

Well im in England, and Mini Craft is everywhere, ARH
Simple but effective.
mike mccabe
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Post by mike mccabe »

Yeah that's great, thanks for the help. By the way I said UK not England.
M
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ARH
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Post by ARH »

Here,s a link I found , but its in US, there are places in the U/K http://www.minicrafttools.com
Simple but effective.
mike mccabe
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Post by mike mccabe »

Thanks, my nearest model shop is 75 miles away so I don't know if they are available elsewhere, diy shops etc. I don't use much electrical stuff for modelling so I'm not familiar with Minicraft

Mike
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ARH
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Post by ARH »

Some of the power tool centres used to sell them, they are a good make, ARH
Simple but effective.
mike mccabe
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Post by mike mccabe »

I've just Googled it and there are a few places selling them mail order, I've never seen them around here but perhaps I'm looking in the wrong places. I bought one of those two speed Dremels but it is useless for plastic, I'm a bit loathed to throw good money after bad if a transformer still won't do the job but if it would I'd give it a go.

Thanks for the tip

Mike
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ARH
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Post by ARH »

Well your not that far from me, you could always try mine before you buy one, ARH
Simple but effective.
mike mccabe
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Post by mike mccabe »

Thanks for the offer, may just take you up on that although I'll have to renew my passport to get out of Wales first :big_grin:

Cheers
Mike
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ARH
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Post by ARH »

AND WE WILL TAKE DOWN THE BARRACADES AT QUEENSFERRY, :lol_3:
Simple but effective.
Victorious
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Post by Victorious »

Mike, I have about four of these mini drills, including a Dremel, which is very high reving, even on the slowest speed. A couple of the others, run at about 1000 rpm at low setting and I have a 12 volt one that runs from about 250 rpm up to 1500 rpm. which is ideal for sanding plastic material.
All except the Dremel cost no more than �15 including loads of accessories.
The Minicraft one, that Ron has mentioned, even comes with a 3ft flexidrive attachment and bench stand �14.99 from Aldi.
And they have just had a Minicraft scroll saw in stock for �24.99 :heh: :heh: :heh: Mine cost �59.99 but they hadn't got them in stock when I wanted one. :heh: :heh:
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